Preview

Agricultural Machinery and Technologies

Advanced search

Increasing the Operating Lifetime of Wearable Working Bodies of Agricultural Machines

https://doi.org/10.22314/2073-7599-2023-17-1-41-50

Abstract

The efficiency of agricultural machine and tool operation is noted to significantly depend on the characteristics of the working bodies. The paper emphasizes the importance of working bodies’ reliability and operating lifetime which largely depend on wear resistance, strength, as well as design features. (Research purpose) To substantiate the choice of effective modern directions to increase the operating lifetime of wearable agricultural machine working bodies, the choice of types and characteristics of the materials used and technological methods for their hardening. (Materials and methods) The many years’ experience of the FNAC VIM in this area has been studied. A concept analysis of the relevant technical information has been conducted. (Results and discussion) The basics and conditions of abrasive wear of agricultural machinery parts are presented. The concept of "structural wear resistance" is clarified. The paper analyzes the materials (steels, hard alloys) of the working bodies of the agricultural machines used in Russia and abroad. Their main comparative physical and mechanical characteristics are pointed out. A method is proposed for selecting basic design parameters based on the strength characteristics of the materials used. Surfacing technologies for hardening the agricultural machine working bodies are compared. The paper substantiates the most effective technological options, individual technical and economic parameters, recommendations for the use of materials. (Conclusions) It is proved that the use of surfacing technologies leads to a 1.5-4.5-times increase in the operating lifetime of working bodies and significant economic efficiency.

About the Authors

Ya. P. Lobachevskiy
Federal Scientific Agroengineering Center VIM
Russian Federation

Yakov P. Lobachevskiy - Dr.Sc.(Eng.), professor, member of the Russian Academy of Sciences, academician-secretary of the Department of Agricultural Sciences the Russian Academy of Sciences.

Moscow



D. A. Mironov
Federal Scientific Agroengineering Center VIM
Russian Federation

Denis A. Mironov - Ph.D.(Eng.), leading researcher.

Moscow



A. V. Mironova
Federal Scientific Agroengineering Center VIM
Russian Federation

Anastasiya V. Mironova - researcher.

Moscow



References

1. Sidorov S.A., Mironov D.A., Mironova A.V., Ryabov V.V. Povyshenie iznosostoykosti i drugikh resursnykh kharakteristik materialov rabochikh organov pochvoobrabatyvayushchikh mashin [Increase of wear resistance and other resource characteristics of materials of working bodies of tillage machines]. Metallurg. 2021. N5. 93-99 (In Russian).

2. Panov A.I., Plyaka V.I., Liskin I.V., Mironova A.V. Zakonomernosti iznashivaniya lezviy pochvoobrabatyvayushchikh rabochikh organov [Wear patterns of soil cutting blades]. Vestnik Federal'nogo gosudarstvennogo obrazovatel'nogo uchrezhdeniya vysshego professional'nogo obrazovaniya «Moskovskiy gosudarstvennyy agroinzhenernyy universitet imeni V.P. Goryachkina». 2020. N1(95). 19-24 (In Russian).

3. Mironov D.A., Sidorov S.A., Liskin I.V. Prochnostnye i resursnye kharakteristiki pochvorezhushchikh rabochikh organov [Strength and Durability Characteristics of Soil-Cutting Working Tools]. Sel'skokhozyaystvennye mashiny i tekhnologii. 2019. Vol. 13. N3. 39-43 (In Russian).

4. Izmaylov A.Yu., Sidorov S.A., Lobachevskiy Ya.P., Khoroshenkov V.K., Khlusova E.I., Ryabov V.V. Novye materialy i tekhnologii naneseniya tverdosplavnykh pokrytiy dlya detaley pochvoobrabatyvayushchikh mashin [New materials and technologies for placing hard alloy covers for details of soil tillers]. Vestnik rossiyskoy sel'skokhozyaystvennoy nauki. 2016. N2. 66-69 (In Russian).

5. Sidorov S.A., Zvolinskiy V.N. Povyshenie prochnostnykh kharakteristik rabochikh organov pochvoobrabatyvayushchikh mashin putem zashchity opredelennykh zon ot intensivnogo abrazivnogo iznashivaniya [Improving the strength characteristics of the working tillage machinery organs by protecting certain areas from intense abrasive wears]. Tekhnicheskiy servis mashin. 2019. N1(134). 179-193 (In Russian).

6. Surus A.I., Blokhin A.V., Los' A.M. Povyshenie ekspluatatsionnykh kharakteristik detaley sel'skokhozyaystvennykh mashin, rabotayushchikh v usloviyakh povyshennogo iznosa i korrozii [Improving the performance of parts of agricultural machines, working in conditions of high wear and corrosion resistance]. Konstruirovanie, ispol'zovanie i nadezhnost' mashin sel'skokhozyaystvennogo naznacheniya. 2017.

7. Izmaylov A.Yu., Lobachevskiy Ya.P., Liskin I.V., Mironov D.A., Khoroshenkov V.K., Sidorov S.A. Povyshenie konstruktsionnoy prochnosti rabochikh organov pochvoobrabatyvayushchikh mashin [Increasing the structural strength of tillage machine working bodies]. Rossiyskaya sel'skokhozyaystvennaya nauka. 2018. N3. 57-60 (In Russian).

8. Sidorov S.A., Mironov D.A., Khoroshenkov V.K., Khlusova E.I. Naplavochnye metody povysheniya resursa bystroiznashivaemykh rabochikh organov sel'khozmashin [Surfacing methods for increasing the durability of agricultural machine working bodies]. Svarochnoe proizvodstvo. 2015. N10. 35-40 (In Russian).

9. Dudnikov A.A., Belovod A.I., Pasyuta A.G., Kelemesh A.A., Gorbenko A.V. Tekhnologicheskie sposoby povysheniya dolgovechnosti i resursa rabochikh organov pochvoobrabatyvayushchikh mashin [Techniques to increase the durability and working life of tillage machine working bodies]. Tekhnologicheskiy audit i rezervy proizvodstva. 2015. N5/1(25). 4-7 (In Russian).

10. Sidorov S.A., Lobachevskii Y.P., Khoroshenkov V.K., Akhmedova T.S., Vorob'ev D.A. Wear and breakage resistance of hard alloy coatings strengthened with tungsten carbide. Metallurgist. 2018. Vol. 61. N11-12. 1023-1028 (In English).

11. Solov'ev S.A., Ivanayskiy V.V., Ishkov A.V., Krivochurov N.T., Lyalyakin V.P., Aulov V.F. Iznosostoykie kompozitsionnye pokrytiya dlya rabochikh organov sel'khozmashin [Wear-resistant composite coatings for agricultural machine working bodies of]. Moscow: RAN. 2019. 187 (In Russian).

12. Izmaylov A.Yu., Sidorov S.A., Khoroshenkov V.K., Khlusova E.I., Ryabov V.V. Novel high-alloy boron-containing steels for driven elements of tilling machines. Metal Science and Heat Treatment. 2017. Vol. 59. N3-4. 208-210 (In Engllish).

13. Sidorov S.A. Metodika rascheta rabochikh organov pochvoobrabatyvayushchikh mashin na prochnost' [Stress calculation method for tillage machine working bodies]. Traktory i sel'skokhozyaystvennye mashiny. 2008. N12. 39-40 (In Russian).

14. Sidorov S.A., Lobachevskiy Ya.P., Mironov D.A., Zolotarev A.S. Vliyanie geometricheskikh i ustanovochnykh parametrov pluzhnykh rabochikh organov na agrotekhnicheskie i silovye kharakteristiki [Influence of geometric and setup parameters of the arrangement of working tools on agrotechnical and power characteristicS]. Sel'skokhozyaystvennye mashiny i tekhnologii. 2020. Vol. 14. N2. 10-16 (In Russian).

15. Ozhegov N.M., Dobrinov A.V., Ruzh'ev V.A. Issledovaniya metodov uprochneniya rabochikh organov pochvoobrabatyvayushchikh mashin i razrabotka avtomaticheskoy ustanovki dlya naneseniya na nikh uprochnyayushchikh pokrytiy [Investigations of methods of strengthening the working organs of tillage machines and the development of an automatic plant for applying hardening coatings on them]. Sovremennye naukoemkie tekhnologii. 2017. N3. 28-31 (In Russian).

16. Liskin I.V., Aldoshin N.V., Gorbachev I.V., Panov A.I. Sovershenstvovanie konstruktsii pluzhnykh lemekhov s nakladnym dolotom [Improving the design of ploughshares with a composite chisel]. Vestnik Federal'nogo gosudarstvennogo obrazovatel'nogo uchrezhdeniya vysshego professional'nogo obrazovaniya «Moskovskiy gosudarstvennyy agroinzhenernyy universitet imeni V.P. Goryachkina». 2018. N1(83). 15-19 (In Russian).

17. Liskin I.V., Panov A.I., Gorbachev I.V. Rezul'taty ispytaniy lemekhov s nakladnym dolotom [Test results for shares with overhead chisel]. Sel'skiy mekhanizator. 2017. N 5. 8-9 (In Russian).

18. Sidorov S.A., Khoroshenkov V.K., Lobachevskii Y.P., Akhmedova T.S. Improving wear resistance of agricultural machine components by applying hard-alloy thick-layer coatings using plasma surfacing. Metallurgist. 2017. Vol. 60. N11-12. 1290-1294 (In English).


Review

For citations:


Lobachevskiy Ya.P., Mironov D.A., Mironova A.V. Increasing the Operating Lifetime of Wearable Working Bodies of Agricultural Machines. Agricultural Machinery and Technologies. 2023;17(1):41-50. (In Russ.) https://doi.org/10.22314/2073-7599-2023-17-1-41-50

Views: 490


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2073-7599 (Print)